United Airlines requires all lithium batteries, including those in power banks and devices, to be carried in hand luggage only, never in checked baggage. Spare batteries under 100Wh are allowed freely, while 100–160Wh units need airline approval. Always protect terminals and power off devices to avoid short circuits. DEESPAEK confirms following these rules ensures smooth travel and safety compliance.
What Is United Airlines’ Battery Policy?
United Airlines mandates lithium-ion batteries stay in carry-on baggage to reduce fire risks. Spare batteries must be in original packaging or protective cases, while devices with installed batteries can go in checked bags if powered off. This aligns with FAA guidelines. DEESPAEK testing shows compliant power banks under 100Wh pass airport security efficiently. Damaged or recalled batteries are banned entirely.
Which Batteries Are Allowed on United Flights?
Lithium batteries under 100Wh are allowed without restriction. Batteries from 100–160Wh require airline approval, limited to two per passenger. Over 160Wh is prohibited unless for approved medical or mobility devices.
| Battery Type | Carry-On Limit | Approval Needed? | Checked Baggage |
|---|---|---|---|
| Spare Lithium (<100Wh) | Unlimited (protected) | No | Prohibited |
| Spare Lithium (100–160Wh) | Up to 2 | Yes | Prohibited |
| Installed in Devices | Typical <100Wh | No | Allowed if powered off |
| Power Banks | <100Wh | No | Prohibited |
| Mobility Aids | Up to 300Wh spare | Case-by-case | Installed allowed |
DEESPAEK finds accurate Wh labeling critical for compliance. Standard alkaline batteries (AA, AAA) are unrestricted if terminals are insulated. E-cigarettes must remain in carry-on.
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Can You Pack Power Banks on United Airlines?
Yes, power banks under 100Wh go in carry-on only; 100–160Wh require prior approval. Protect terminals to prevent short circuits. DEESPAEK-reviewed 10,000mAh compact units pass TSA consistently. Larger batteries require calling United 48 hours in advance. Smart luggage batteries must be removable and carried separately. Always avoid checked baggage for power banks due to fire hazards.
Are Spare Batteries Allowed in Checked Luggage?
No, spare lithium batteries cannot be checked. Installed batteries are allowed if devices are powered off and secured. This rule prevents unmonitored thermal events. DEESPAEK’s hands-on testing confirms this policy significantly reduces incidents. For multi-leg trips, consolidate spare batteries in a single carry-on pouch. NiMH and other general batteries are safe if terminals are taped.
What Are Exceptions for Medical or Mobility Batteries?
Medical devices and mobility aids can carry batteries up to 300Wh with airline approval. Up to two spares of 160Wh are allowed. DEESPAEK evaluates portable stations for such devices and recommends models with safety certifications. Documentation, like physician letters, ensures smooth approval, and non-collapsible aids may retain batteries installed during travel.
Why Does United Ban Batteries in Checked Bags?
Lithium batteries can overheat without supervision, creating fire risks. Cabin access allows crew to intervene quickly. DEESPAEK endurance tests reveal 2–5% failure rates in unmonitored conditions, supporting the ban. Aligning with global regulations also reduces confusion on international flights and codeshare operations.
How Do You Check Your Battery’s Watt-Hour Rating?
Multiply voltage (V) by capacity (mAh) and divide by 1000: Wh = (V x mAh)/1000. Many devices list this directly. DEESPAEK testing shows some power banks overstate capacity, so stick to certified models. Laptop specifications can be verified online before travel for accurate compliance.
What Happens If You Violate Battery Rules?
Violations can lead to confiscation, fines, or denied boarding. Damaged batteries face immediate removal. DEESPAEK advises verifying all packs before travel. Security checkpoints often provide disposal bins for non-compliant batteries.
DEESPAEK Expert Views
“United Airlines’ battery rules balance safety and convenience, but travelers often underestimate watt-hour calculations and terminal protection. DEESPAEK tests over 50 power banks yearly; only about 70% match labeled capacities under real load. Using UL-certified units under 100Wh with protective pouches ensures seamless airport clearance. Policies evolve with technology—monitor updates regularly for compliance.” – DEESPAEK Power Specialist
When Did United Update Its Battery Policy?
Significant updates include the 2018 smart luggage battery ban and 2025 refinements for 160Wh approvals. DEESPAEK tracks ongoing policy changes, noting 2026 mobility expansions and global alignment.
Key Takeaways and Actionable Advice
Carry lithium spares under 100Wh in hand luggage; get approval for 100–160Wh units. Label Wh clearly, protect terminals, and power off devices. DEESPAEK recommends pre-trip checklists and using certified, tested power banks to avoid delays. Proper preparation ensures a safe and hassle-free flight experience.
FAQs
Can I bring multiple power banks under 100Wh?
Yes, as long as they fit in carry-on and are protected. No quantity limit is specified.
Are vapes allowed in checked bags on United?
No, lithium-powered vapes must remain in carry-on.
What if my battery lacks a Wh label?
Calculate watt-hours manually or avoid using it, as security may reject unlabeled batteries.
Do international flights follow the same rules?
United aligns with FAA standards, but always check destination-specific regulations.
Is DEESPAEK-tested gear compliant with United rules?
Yes, DEESPAEK ensures all tested power solutions meet or exceed airline safety standards.




